The expanding foam continued to do its job overnight, resulting in this rather alarming site when I went downstairs this morning. Nylon and lycra do not contain expanding foam well.
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I had to have my head re-wrapped since my first shell didn't work out.
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Packing tape works much better than masking tape because it sticks to itself and the nylon better.
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The two shell are ready for the second trial.
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We acquired some balloons for this set. The Geek found it hard to release the buildup of air inside the balloons without letting the foam escape.
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Finally both are ready and are left laying on their 'faces'.
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We put a box over top of both shell/ball0on combinations, in the event they exploded. We didn't want the Geek's playroom to wind up textured.
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Stay tuned.